What Is Wire Harness Assembly And Its Manufacturing Process
What is Wire Harness Assembly?
Wire Harness Assembly is perhaps the main components of an electronic or electrical framework. It is fundamentally a gathering of wires or links that are coordinated and incorporated into a single unit and it is made of heavy-duty materials like thermoplastic rubber. It is specially intended to transmit electric force and signals. The Wire harness assembly is otherwise called a wiring looms or a link tackle. You will actually want to discover different cables relying upon various shapes, sizes, shadings, lengths, and applications too. So, in this article will learn more about what are wire harness manufacturers in India and its manufacturing process.
The manufacturing process of Wire Harness
Manufacturing Wire Harness might initially sound tough but it is extremely important as it requires careful planning and testing before shipped off to customers and clients. So, here’s the process:
Step 1 Designing:
Even though wire harnesses might seem simple but when it comes to its designing part it is important to take care about its major part of the overall manufacturing process. Planning is perhaps the main piece of hand crafting for every result of electronic part. At this stage, all the engineers and designers are addressed to choose harness components and decide and use other specifications. Engineers and Designers ordinarily face a ton of difficulties while designing the harness assembly and the principal challenge involves a hand craft for every item electronic part and gradually step by step measure is utilized to finish the designing part of cable harness assembly
Important points to consider while designing a cable Assembly are as below:
– Overall Size
– Flexibility
– Electrical requirements
– Standards Agency postings UL accreditation, CSA affirmation, CE Mark
– Environment- Where the cable is being used
Step 2: Prototyping
The second most important step in the process of designing Wire harness assembly is prototyping as it allows the designer or an engineer to see the final product; usually, it is used to check the performance of the product. They can test the wire harness in the application before starting the foremost production run and also ensures optimal performance.
Advantages of prototyping
– Availability of components
– Ease of cable assembly
-Environmental factors
-Can check quality standards for better results and
– Reveals design flaws
Step 3: Production and Assembly
In Cable Harness Manufacturing the most important is design specifications and that should meet the high-quality standards and that too with minimal errors and that is the reason engineers prefer prototyping. But remarkably in this modern age where manufacturing is expanding globally, wire harness manufacturing still depends on manual assembly. Though some automation can include the process but hand manufacturing in cable assembly is necessary.
Advantages of Production and assembly:
-Reduce Overall costs
– Perfect Fit
– Faster turnaround time
– Controls the overall process
– Better materials
– QA/QC (Quality assurance and Quality control)
Step 4: Testing
The last step in the process of the Wire Harness assembly is testing. Once production is completed each harness should undergo testing for any specifications. It is very important because all the wire harness manufacturers and designers should know the final product performance and that should be 100 % safe and secure.
Importance of Wire harness Assembly Testing
-Testing for damage
– Saving costs
– Finding flaws
And Industries that serve cable assemblies are as follows:
– Cable Assemblies for Medical Industry
– Cable Assemblies for Telecom
– Cable Assemblies for Military Applications
Summary
Hence, the above mentioned is the process of cable assembly which is usually taken into consideration. On the off chance that you are confounded about the interaction or application you can counsel an Industry Expert. I will surely come up with more such interesting articles. Feel Free to contact Jayshree Instruments for detailed information.