How to Produce Fireproof Fabric From Fireproof Clothing Material?
The safety standards are very high when it comes to fire fireproof clothing material. It is designed to protect the wearer and prevent injuries from flames. They do not burn quickly, and when exposed to fire, they will not catch the flames for a long time. When they catch fire, they will self-extinguish naturally. Having these features, it can protect the wearer from burn injuries and give them enough time to escape.
It is quite clear what they are designed for and what they can do. But the actual question arises here what they are made up of? And how is it turned into fabric? They are made up by using naturally high-level fire-resistant clothing material. The final finished product looks and feels just like regular fabric. The fabric undergoes rigorous testing to ensure high-level safety standards. Cotton fiber is the best option among all other clothing materials available as it is naturally difficult to flame and able to self-extinguish smaller flames. But how cotton fiber is turned into fireproof fabric? Here’s how:
Making of fireproof fabric from fireproof clothing material
The process includes the following steps.
Opening and blading
The process starts with separating the bales of cotton fiber into smaller tufts. Then they are blended on each line to get the optimal quality yarn having perfect consistency and strength to ensure it is durable.
Carding and drawing
The next step is called carding, which makes cotton free from foreign matters and short fibers. After that, the cotton is turned into silver. A sliver is actually a rope-like form of cotton—the drawing process converters it into single uniform silver for spinning.
Dyeing process
After spinning the yarn is then dyeing into beautiful colours. It is passed through a series of dye ranges, wash boxes and finally dye vats. Then is it hugged through the skying device, so it lets the oxidation do the rest of the work. Oxidation helps in the development of colours. After that, the yarn is passed through more wash boxes and dying devices so a completely saturated and rich colour can be achieved.
Weaving
This is the most important process of making fireproof fabric from fireproof clothing material. It is important because it decides the durability of the fabric. The yarn finally takes the shape of fabric which is able to protect its wearer from fire.
Fireproof Finishing
To make sure the fabric is fire-resistant, they are treated chemically. The treatment enhances their property to fight against flames and also better self-extinguish. This process also makes sure that fireproof clothing material is finally improved and turned into fabric.
Quality assurance, testing and inspection
The most vital factor of making fireproof fabric from fireproof clothing material is inspection and testing. The fabric is tested rigorously, deeply inspected for quality, assured for durability and most importantly fireproofing. The finished fabric is exposed to flames to make sure it meets the safety standards.
Distribution
After fulfilling the safety standards, the fireproof fabric is ready to be packed and distributed.
Benefits of Fireproof clothing material
Fireproof clothing material is highly beneficial for a worker who works in extremely hazardous environments and is highly under the risk of flame injury. These specialized fireproof fabric slowed down the flaming process and allowed the fire to resist for a long time. However, at some point, it will burn, but it spares enough time that the wearer can escape from the uncontrollable situation.
Caring for the fireproof fabric
Fireproof clothing material surely needs special care to retain their properties. Washing instructions should be followed, or it may lessen its fire-resistant property. The washing process is straightforward and barely different from regular clothing. They are machine washable, and their effectiveness will not fade away in a regular washer and dryer while using regular soap. However, using Chlorine bleach is not advisable as it will completely destroy its fire-resistant property. Fabric softener is also not advisable. For best results wash them less often but when you do wash them separately as they need deeper cleaning than usual clothing.
Fireproof clothing material is also dry-cleanable with no adverse effects. However, regular dry-cleaning will not be necessary as they can be washed easily like regular clothes. However, if you do need to dry clean them here is no harm in doing so.
Mostly Fireproof clothing material is designed to be tough and durable. They do not wear and tear easily and can be used for a long period of time. If you avoid using bleach and fabric softener, they can last long. However, they tend to lose their fireproofing properties gradually after one year of regular washing and usage.